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Application Case ยท conveyor wear parts

Beverage Bottling Line Side-Rail Wear Strip Replacement

How a 30,000 BPH glass bottle line replaced HDPE side rails with FDA-grade UHMWPE for 4ร— life.

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Beverage Bottling Line Side-Rail Wear Strip Replacement

Project Brief

A European glass-bottle filler running 30,000 bottles per hour was replacing HDPE side rails on the discharge conveyor every 4 months because of bottle-base abrasion. The mark on the bottles was minor but the QA team wanted to eliminate it entirely.

Specification

Result

16 months later the strips are still in service โ€” projected service life is 18 โ€“ 24 months, a 4 โ€“ 6ร— improvement over the HDPE they replaced. Bottle-base abrasion marks are no longer a QA finding.

Why UHMWPE Over HDPE for Glass Lines

UHMWPE has roughly 5ร— the abrasion resistance of HDPE and a coefficient of friction about 30 % lower against glass. For high-throughput glass conveying the resin cost premium is recovered in 6 โ€“ 8 months through reduced changeover labour.

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Flat UHMWPE / HDPE / nylon wear strips for packaging conveyor side guides and chain return rails.

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